Tempering Air Fans

Centrifugal Blower Applications for Tempering Air

Tempering is a process that increases the toughness of materials such as steel, aluminum, and glass. In this process, the material is heated above its upper critical temperature or annealing point. It is then rapidly cooled via immersion or forced air draft in a process called quenching. A tempering air fan does the job of quenching in this case. A tempering air fan might also refer to one that rapidly cools hot air coming out of the combustion chamber of an industrial boiler.

Situated downstream from the material tempering process or boiler, the tempering air fan blows clean, fresh air into the gas stream to cool down the air or material quickly.

Your tempering air fan environment and airflow will determine your process blower specifications. Scroll or hyperlink down to find Application Featured Products, Case Studies, and further application details as follows:

Primary Industries
Fan Selection & Specification
Arrangements, Accessories, & Design
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Primary Industries for Tempering Air Fans

Many industries use tempered glass, including automotive, building materials, and furniture for safety so that it does not shatter even if broken. Similarly, industries that use tempered steel span across industries like automotive, aerospace, agriculture, energy & oil, hardware, and even industrial fans. Finally, virtually all industries that use boilers or calciners might also use tempered air fans. It’s very common in power plants and heavy-duty industrial manufacturing. All of these may require tempering air.

Air Tempering Fan Selection & Specification

The industrial forced draft fans (FD Fans) used in tempering typically require high volume and high horsepower. Efficiency is always a factor too, so we often bring in a backward curved model. In fact, in glass tempering, a series of two fans can help supply the necessary pressure and flow without maxing out the fan performance curve. But there are many options depending on your specific performance requirements.

Fan Designs Used in Tempering Applications

Fan Arrangements

Fan Arrangements indicate how the motors mount to and drive the fan. For a tempering air fan, we typically use a direct drive arrangement, usually, Arrangement 4 or Arrangement 8, unless the blower is very large, in which case we might specify an Arrangement 7:

Arrangement 4 – Direct Drive with an overhung impeller. A low-cost arrangement, the fan wheel mounts directly on the motor shaft.

Arrangement 4V / Top Mount – Direct Drive with an overhung impeller. The wheel also mounts directly on the motor shaft, but in a vertical position.

Arrangement 7 – Direct Drive with a center-hung impeller. The motor is directly coupled to the fan shaft with a bearing on either side of the fan wheel. Involves a bearing on either side of the fan wheel and is supported by the fan housing.

Arrangement 8 – Direct Drive with an overhung impeller. The fan shaft is directly coupled to the motor shaft with a flexible coupling.

Accessories, & Design

Installed on the back end of the glass oven, calciner, metal tempering, or boiler system, these fans provide supply air for the tempering process. When it comes to design and accessories, it’s all about protecting and optimizing operations, maintenance, and life of the fan and bearings.

In tempering air applications, we often recommend:

Double-width housing for higher airflow capacity
Shaft Grounding System to minimize shaft voltage and prevent current damage
Flex Connectors to accommodate shifting during rapid temperature change
Spring Vibration Isolators to protect the fan from excessive vibration
Inlet Silencer for noise control on the fan inlet
Inlet Vane Damper, Variable Frequency Drive (VFD), Outlet Damper, or a combination for volume control
Inlet Filter or Screen to keep the airstream clean and avoid damaging the dampers
Inlet Box if space is tight for the ductwork
Vibration, and temperature sensors to monitor bearing and fan health and prevent unplanned outages.
Split Housing for easier maintenance access to the fan wheel and shaft.
Proper installation and maintenance to ensure safe startup and operations

Talk with Our Application Engineers

If you feel overwhelmed by all this information, don’t despair! We have a team of application engineers who are happy to talk with you and select the best fan for your application. You can call 715-365-3267, email fans@airprofan.com, or send us your information, and one of our engineers will connect with you.

Content Related to Tempering Air Fan Applications

Here are related posts and case studies that might be of interest as you think about your application.